Phone: 262-798-0535
Providing Industrial Productivity Solutions for Assembly, Custom Lifting, Material Removal, and MRO
AEHH understands that increasing productivity is a priority for your company. Whether reducing cycle times, improving quality control, workplace ergonomics or simplifying your process, AEHH has solutions that will increase your bottom line. Choose your category below, to learn more about what solutions we can provide you.
Reactionless, Transducer Controlled Solutions
AEHH works with industrial manufacturers to provide torque control tooling that increases speed, eliminates torque reaction and improves joint repeatability of your torque control application. Learn how these solutions improve profitability by creating a win, win for the company and operator.
High Torque Bolting Solutions
In heavy manufacturing and the energy sector, there is an increasing demand for high torque control tooling. AEHH works with companies like AIMCO and Ingersoll Rand to provide the most robust solutions to each individual application.
Hydraulic Tensioning Solutions
The Boltight Division of the Nord-Lock Group provides a hydraulic tensioning solution as an alternative to traditional turn torque methods. Pure tensioning stretches the stud, allowing the operator to fasten the highest preloads with one hand. This process has zero turn reaction because the zero-friction tension.
War on Hammers
Are your workers swinging hammers?
Pneumatic systems designed to drive any size part in 3 seconds or less.
Lean Manufacturing with OSAAP Shadow Boards
Learn how custom shadow boards can help you save money by protecting your tools and keeping your workspace organized.
In recent years, eliminating torque reaction has become one of the most inquired topics among manufactures who use torque control tooling. AEHH understands your need and is ready to help with your application. When torque arms and reaction bars are not an acceptable option, the below solutions will deliver the performance that you are looking for.
AEHH is fortunate to have relationships with multiple vendors who fall into this category. Select one of the companies below by their logo or scroll below to learn about the features that could prove to be the key requirement in your application.
AIMCO’s brushless Magnetostrictive Torque Transducer consists of an Anvil and a pair of sensor coils. Without contacting the Anvil, the sensor coil detects load to the Anvil (non-contact). The grooves in the Anvil are provided at a 45 degree angle in one region. When torque is applied to the Anvil, tensile stress appears on the region and magnet permeability increases. These permeability changes are detected, respectively transformed to the voltage change (proportional to applied torque) and converted to torque signals to control the tool.
Their inline series features torque ranges of 5NM – 600NMand their pistol tools offer 6.8NM – 400NM. For data collection and line integration, pair these tools with a touch screen controller equipped with your plants protocol.
Features
Reducing the torque reaction in your fastening process doesn't have to be complicated. Control and ergonomics not compromise - that is what the QX ETS is all about. The QX ETS offers all the capabilities found in the QX Series™ platform, without the torque reaction.
SIMPLE SETUP: In addition to standard direct drive mode, each tool configuration can be independently programmed to utilize one of the three available single-parameter ETS modes, simplifying setup.
ERGONOMIC MODE: Lowest energy pulses; ideal for hard joints or when arm, wrist or tool angles are most difficult.
PERFORMANCE MODE: Medium energy pulses; is the best all-purpose mode.
PRODUCTIVITY MODE: Highest energy pulses, is the fastest mode. Ideal for soft joints or when high production rates are required.
For more information on transducer-controlled pulse solutions or to schedule a demonstration, please contact us today.
When controlling turn torque on large diameter bolts, it is very challenging to find tools that are designed to do this task. AIMCO’s HT Series was specially designed for high volume applications with high torque requirements. This transducer-controlled series was designed to control up to 15,000 NM of torque, making AIMCO the industry leader in transducer controlled high torque tooling. IR’s Qx Multiplier gives a great battery-operated solution in both Pistol and Right-Angle Configurations.
AEHH is fortunate to have relationships with multiple vendors who fall into this category. Each company have features that could prove to be the key requirement in your application. Select on of the below icons to see that manufactures solution, or simply scroll down.
Critical bolting demands tools that will deliver high torque with superior performance. The HT Series from AcraDyne combines these features in an electric, high-torque bolting tool that beats the competition in accuracy, speed and safety.
When combined with AcraDyne’s controller, customers have a high-torque critical bolting system that can handle the toughest and most important bolting jobs.
The innovative QX Series Cordless Torque Multiplier will reduce your bolting time and cost, while ensuring repeatable accuracy for all torque-critical joints. Designed with a premium Norbar™ gearbox and an efficient, time-tested closed-loop transducer, the Torque Multiplier is world-class in quality, control and programmable configurations to maximize your productivity.
FEATURES
For more information on AEHH's solutions to high torque application or to schedule a demonstration, please contact us today.
Securing large thread nuts doesn’t have to be a dangerous or time-consuming task when using Boltight tensioners. By hydraulically stretching the stud, high preloads are controlled quickly and easily. With many different products to fit common applications, we will help you find the style tensioner that best fits your application. For tight spaces in the wind industry, large press columns or countless other applications, you can rely on Boltight to overcome any tensioning challenges you may be facing.
Click Here to learn more about Boltight on our Nord Lock Group Tab or contact us to discuss your tensioning application.
Disorganized workspace and critical assembly tasks with overwhelming hardware both present challenges to manufacturers. A cluttered workspace can lead to bottlenecks and time loss, when tools and other equipment is difficult to find. Assembly tasks that have critical steps or large quantities of hardware can lead to missed screws, nuts, bolts and other components. OSAAP Shadow Boards provides the solution to both challenges with their custom shadow boards. Custom designed shadow boards allow you to keep track of your tools and process with a clean and simple process. 6S Lean has become a vital practice for manufactures and service industries alike, read more below about how OSAAP Shadow Boards can improve your workflow process.
Contact us today to learn more about OSAAP Shadow Boards and start designing a custom shadow board for your application!
Despite being inherently dangerous, many manufactures must rely on hammers to install products like caps, pins, bearings, bushings and many other parts of all geometry. Hydraulics can cost a fortune and most of the time create a bottleneck that disrupts your workflow, making swinging hammers a necessary evil. AEHH has a solution by using low vibration air tools and custom designed end tooling. Honsa Ergonomic Technologies have realized this market and reacted by adding in house design, machining and heat-treating capabilities. Small plastic parts? Large Steel Pins? No Problem! We have solutions for the most delicate jobs to parts that weigh over 100 lbs.
Contact us today to join the War on Hammers!
AEHH has been blessed to be allowed to document a small handful of jobs that we have completed over the years. The below gives an example of how broad the War on Hammers is and how creativity is often applied when implementing this innovative technology.
Die Insert Installation
When installing inserts into die cavities, using brass cylinders is a very common method but often can result in hand, arm and back injury. AEHH has pioneered a pneumatic driving solution that will help keep your workers from experiencing these injuries that result from the repetitive process of die repair.
Bushing Installation
Shown above, a heavy construction equipment manufacture experienced great benefit from using the Honsa low vibration air tool with a custom driver by eliminating repetitive motion injuries and improving the overall cycle time vs using a hand and hammer installation method.
End Cap Installation
When required to install an end cap each minute, this fireplace manufacture turned to AEHH to provide a solution that keeps their operator from swinging a hammer. The square geometry allows the operator to quickly locate and align the cap without slowing down their cycle time.
Cam Bearing Removal
When removing over hundreds of cam bearings daily, this engine remanufacture uses Honsa’s low vibration air hammer with a custom punch in replacement their manual hand and hammer method. Using the Honsa’s tool protects the operator’s hands from becoming tingling or numb due to vibration and shock caused by the air hammer.
Die Insert Removal
The above application improved the safety and control during the removal an insert for a midwestern die cast manufacture. When swinging the hammer, it takes 10 to 20 seconds to drive each rod but when using the Honsa solution it takes 3-5 seconds per rod.
Ready to join the War on Hammers? Contact us today to learn more about pneumatic driving systems or schedule an onsite demonstration.
